Tpm Mastery: From Fundamentals To Real-World Implementation

TPM (Total Productive Maintenance) Mastery: From Foundational Japanese Principles to Real-World Implementation

What you'll learn

TPM Fundamentals: Understand the origins of TPM, the traditional 8 pillars and 3 key pillars; how to deploy TPM from scratch in a new factory setting.

Autonomous Maintenance (AM) Deep Dive: deploy AM from zero, step-by-step, to foster ownership, enhance technical competency, and drive your facility

Focus Improvement (FI): learn to identify, analyze, and implement countermeasures to eliminate or significantly reduce 16 types of losses, maximizing OEE

Planned Maintenance Mastery: Develop a comprehensive understanding of planned maintenance strategies, including preventive, predictive to gain best MTTR, MTBF

Practical TPM Implementation: Beyond the theory, this course provides practical guidance on deploying TPM in real-world scenarios.

Requirements

Only need basic concepts of machine maintenance.

Description

Total Productive Maintenance (TPM) Mastery: From Foundational Japanese Principles to Real-World ImplementationThis comprehensive Total Productive Maintenance (TPM) course provides a unique blend of foundational knowledge, derived directly from Japanese TPM experts, and extensive practical experience gained over 8 years of implementing TPM at leading international companies across diverse manufacturing sectors, including food & beverage, electronics, and automotive.This course isn't just theory. It's a distillation of real-world success, compressing years of experience into a practical, actionable framework.  We've successfully deployed TPM from the ground up, helping factories achieve world-class status and significantly improve key performance indicators, including MTTR (Mean Time to Repair), MTBF (Mean Time Between Failures), and OEE (Overall Equipment Effectiveness), resulting in substantial cost savings.While covering all 8 pillars of the TPM house, this training focuses on the critical core:- Jishu Hozen (Autonomous Maintenance): Empower operators to take ownership of their equipment.- Kobetsu Kaizen (Focused Improvement): Drive targeted improvements through effective problem-solving.- Planned Maintenance: Implement a proactive maintenance strategy to minimize downtime.You'll gain a deep understanding of the theory behind these pillars, reinforced by practical examples and real-world case studies.  This course provides the tools and knowledge you need to implement TPM effectively in any manufacturing environment, regardless of industry.Upon completion, you'll receive a certification of completion, which you can leverage to enhance your career prospects in the field of manufacturing and operations management.A note on audio: While my native language may influence my spoken English, all video content is subtitled to ensure clear comprehension. The focus remains on delivering high-quality, impactful training content.

Overview

Section 1: TPM Overall

Lecture 1 Definitions - Objectives - Benefits - 8 Pillars - 12 Steps - Structure

Lecture 2 TPM Master Plan - Real Model Machine Implementation Part 1

Lecture 3 Real Model Machine Implementation Part 2 - TPM Policy - KPIs - Promotion - Coach

Section 2: Jishu Hozen - Autonomous Maintenance

Lecture 4 AM Objectives - Connect with Pillars - KPIs - 7 Steps - 4 Phases - Approach - 5S

Lecture 5 AM Step 0 - Preparation

Lecture 6 AM Step 1 - Cleaning with Meaning: Abnormality - SOC - HTA - Audit

Lecture 7 AM Step 2 - Countermeasures - Approach for SOC and HTA

Lecture 8 AM Step 3 - Standards: CLITA Route Map - Visual Controls - Result - Future Plan

Section 3: Kobetsu Kaizen - Focused Improvement

Lecture 9 Objectives-16 Types of Loss-KPI-Approach-Master Plan-Organization

Lecture 10 Detail 16 Types of Loss Part 1

Lecture 11 Detail 16 Types of Loss Part 2-Loss Structure-Cost Tree-Matrix-Equipment Loss

Section 4: Planned Maintenance

Lecture 12 Objectives-Process of Equipment Maintenance-7 PM Steps-Equipment Evaluation

Lecture 13 Pillar Approach-Connect to Other Pillars-KPI-MTBF-MTTR-Organization

Lecture 14 Restore Basic Condition-Improve Weaknesses-AM Support-Sporadic vs Chronic Loss

Lecture 15 Case Study Zero Breakdown Due To Hydraulic Valves of Molding Injection Machine

Lecture 16 Time Based Maintenance-Condition Based Maintenance-Maintenance Cost Reduction-

Maintenance technician, engineer, manager,Manufacturing excellent engineer, supervisor, manager,Process engineer, supervisor, manager,Who want to improve machine efficiency and maintenance performance: OEE, MTTR, MTBF,Who wants to find a methodology for their factory operations to become more profitable in all aspects because TPM is for all aspects of the factory, not just maintenance.