Sap Co "Product Costing" For Cement Manufacturing Process

Product Costing How can be implemented in Cement manufacturing Co. with Process order(Process Industries) in S4HANA 1909

What you'll learn

SAP "Product Costing" can be implemented in "Cement Manufacturing" in S/4 HANA 1909.

Requirements

SAP FI and CO module are required and also basics of Product Costing knowledge

Description

SAP CO: "Product Costing: can be implemented in Cement manufacturing with Process orders(Process Industries)1).This course is very useful to SAP Consultants who want to implement in cement industry sectors in the green field implementation SAP Project whether in S4 HANA and or ECC  2).This course is designed in a very structural way like starting from Organization structure to end products which are to be saleable.Process Content;Most of cement industries are going with PP-PI only since it’s a process industry. So we need to go "Process order controlling as costing object" instead of Production order concept.Here in manufacturing process we can use Make to Stock Scenario.In this course I am explaining with full details the below mentioned five Steps manufacturing process and capture the product cost at each level say Mining, Crushing , Raw meal, Clinker and Cement stages in SAP S/4 HANA systemLimestone Mining – Minis where we can get the “limestone” by way of extraction from quarries.Limestone Crushing –It can be make the "crushed limestone" from uncrushed limestone mining.Raw Meal Preparation –By adding and mixing additive like clay etc  added to crushed limestone to get Raw meal.Clinker – Raw meal is heated in a kiln and gets the clinker, small rock etc., like substances and Grinding – Clinker along with gypsum is grinded to make cement.Packing – Cement is either packed in kg bags and or Bulk in trucks directly as per facility in factory"Product Costing month end closing sequence"F-02 :    All FI expenses booking to common cost centerCPTD :  Actual Template Allocation for Other Overhead ExpensesKB31N : SKF-data enter to Production cost centersKSU1 :  Assessment Cycle Creation and Assessment cost element also creationKSU5 :  Assessment cycle Run for allocating expenses to Production cost centersKSS2 :   Cost Splitting to activities wiseKSII :     Actual activity rate CalculationCON2 : Revaluation ordersCO43 :  Over Head CalculationKKS1 :   Variance calculationCO88 :  Order Settlement

Overview

Section 1: Introduction

Lecture 1 Business Process of Cement Industries Explanation

Section 2: Base line configuration Step by Step: FI,MM,SD,PP and CO modules

Lecture 2 Organization/Enterprise Structure Configuration

Lecture 3 Financial Accounting Settings

Lecture 4 Sales and Distribution Settings

Lecture 5 Process Order (Production Planning) Settings

Lecture 6 Controlling Area creation and It's settings

Lecture 7 GL Accounts design and OBYC-VKOA settings-Business Partners(Customer and Vendor)

Section 3: "Product Costing" Settings (configuration) with Process Industries:

Lecture 8 Cost Component Structure Explanation

Lecture 9 Main Cost Component Structure Mapping into System

Lecture 10 Auxiliary cost component structure mapping

Lecture 11 Primary Cost Component Split for Indirect Material, Labour & Factory Over Heads

Lecture 12 Profit center & Cost center designing

Lecture 13 Activity types and SKF design

Lecture 14 Costing Sheet Design for over head expenses

Lecture 15 Splitting Structure mapping for Cost elements to Activity types

Lecture 16 Explanation of Standard, Preliminary and Simultaneous Cost for Standard Costing

Lecture 17 Costing Variant for Standard Cost estimation-PPC1

Lecture 18 Costing Variants for Preliminary cost-PPP1 & Simultaneous cost-PPP2

Lecture 19 Variance Calculation- Settings

Lecture 20 Settlement Profile for Process Order-Settings

Section 4: Material Ledger Leger Configuration and Production Startup-CKMSTART

Lecture 21 Material Ledger Leger Configuration and Production Startup-CKMSTART

Section 5: KP26, KP06, KSS4 and KSPI Cost element, Activity type, Splitting planning

Lecture 22 KP26-Cost center and Activity type Planning

Lecture 23 KP06-Cost Center with Cost element wise dependent and independent planning

Lecture 24 KSS4-Cost center Splitting: Cost split to Respective activitytypes

Lecture 25 KSPI-Activity Type Plan rate Calculation

Lecture 26 Template allocation designed of 001 Environment -Cost estimation

Lecture 27 Template allocation designed for 009 Environment -Process Order

Section 6: Materials, BOM, Resource ,Master Recipe and Production version creation

Lecture 28 MM01 - Clay , Gypsum , Pack and Mining Materials creation

Lecture 29 MM01 - Crushed Lime, Rawmeal, Clinker and Cement Materials creation

Lecture 30 Over Head Group assigned in material master to capture Template Allocation

Lecture 31 CS01 - Bill of Material Creation

Lecture 32 CRC1 - Resources of Processing unit creation for Capturing Activity cost

Lecture 33 C201 - Master Recipe creation for materials

Lecture 34 Production Version (Combination of BOM + Master Recipe)

Section 7: Standard Cost Estimation and Release : Single and Multiple materials wise

Lecture 35 CK11N & CK24 :Standard Cost Estimation and Release : Single Material wise

Lecture 36 CKR1-Delete Standard Cost estimation

Lecture 37 CK40N-Standard Cost estimation for Multiple Materials

Section 8: Purchasing transactions for raw and pack materials

Lecture 38 Purchasing transactions for Raw (Clay & Gypsum) and Pack materials

Section 9: Production Cycle with Process Orders transactions

Lecture 39 Mining - Lime Stone: Production Cycle with Process order

Lecture 40 Crushing- Crushed Lime: Production Cycle with Process order

Lecture 41 Raw meal- Processing : Production Cycle with Process order

Lecture 42 Clinker, Cement and Bag Cement : Production Cycle with Process orders

Section 10: Costing: Month end closing Process

Lecture 43 Actual FI Expenses Booking

Lecture 44 CPTD / CPTA - Actual Template Allocation execution

Lecture 45 KB31N - Actual Statistical Figures Enter for the Production Cost Centers.

Lecture 46 KSU1- Assessment cycle creation

Lecture 47 KSU5 - Assessment Cycle Execution/Run

Lecture 48 KSS2 - Actual Cost Splitting to Activity Types

Lecture 49 KSII - Actual Activity Rate Calculation and CON2 - Revaluation of Process order

Lecture 50 CO43 - Over Head Calculation

Lecture 51 KKS1 - Variance Calculation & CO88 Settlement

Section 11: CKMLCP - Actual Costing Execution

Lecture 52 CKMLCP - Actual Costing Execution

CPA , CMA , ACCA , CA , MBA , M Com, B Com students and Professionals, SAP FICO Consultants and End Users.