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    Pull Systems

    Posted By: ELK1nG
    Pull Systems

    Pull Systems
    Published 3/2024
    MP4 | Video: h264, 1280x720 | Audio: AAC, 44.1 KHz
    Language: English | Size: 6.54 GB | Duration: 3h 50m

    Pulling Demand! Rather Than Pushing It!

    What you'll learn

    The key elements and concepts of a pull system.  Including one piece flow and kanbans.

    The foundational steps involved in implementing a pull system with easy to learn mnemonics that outline methodologies including PULLIT, FLOW and ONEPIECE.

    Critical techniques like line balancing and the leveling of production.

    How you can manage a pull system effectively.

    Basics of a kanban system needed to help manage a pull system including internal kanbans, move kanbans and external kanbans.

    One-piece or Single piece flow that will help you reach true Pull.

    How you can link together outside organizations to your pull system.

    Requirements

    There are no requirements or prerequisites for this course. All may enroll.

    Description

    The Pull Systems Course by Lean Strategies International LLC presents the details of just what a pull system is and why they are so powerful. We walk you through the foundational pieces of information that will prepare you to enhance as well as drastically improve the flow of materials in both your supply chain and in your operations. In a pull system all processes are driven by customer demand. This allows an organization to minimize the need for forecasting and operate without schedule while reducing costs, waste and all the delays that occur in a push system. In this course you will learn:The key elements and concepts of a pull system.  Including one piece flow and kanbans.The foundational steps involved in implementing a pull system with easy to learn mnemonics that outline methodologies including PULLIT, FLOW and ONEPIECE.Critical techniques like line balancing and the leveling of production.How you can manage a pull system effectively.Basics of a kanban system needed to help manage a pull system including internal kanbans, move kanbans and external kanbans.One-piece or Single piece flow that will help you reach true Pull.How you can link together outside organizations to your pull system.

    Overview

    Section 1: Introduction

    Lecture 1 Introduction

    Lecture 2 What is a Pull System?

    Lecture 3 What is a Push System?

    Lecture 4 Pull Systems vs. Push Systems

    Section 2: Some Challenges of Producing Items and Information

    Lecture 5 Challenges of Producing Materials and Information

    Lecture 6 The Dangers of Forecasting Demand

    Lecture 7 Managing Product Variety

    Lecture 8 Reducing Costs associated with Production

    Lecture 9 Excessive Waste in Production

    Lecture 10 When to Consider not Pulling

    Lecture 11 Getting Started with Pull Systems Introduction

    Lecture 12 Establishing commitment to continuous improvement and focus on waste reduction

    Lecture 13 Implementing regular team based improvement events

    Lecture 14 Measuring your improvements

    Lecture 15 Creating a visual organization and 5S

    Lecture 16 Quick Changeovers

    Lecture 17 Training Multi skilled People

    Lecture 18 Cellular Designs

    Section 3: Why Choose a Pull System?

    Lecture 19 Understanding Material/Information Flow

    Lecture 20 What happens if you improve only Information Flow?

    Section 4: Getting Ready to Make the Switch From Push to Pull.

    Lecture 21 Lead Time Considerations in a Push System

    Lecture 22 The Impact of Lean on Lead Time

    Lecture 23 The problem with inventory and overproduction

    Lecture 24 Why does inventory accumulate in organizations?

    Lecture 25 Why is inventory dangerous?

    Lecture 26 Push to Pull

    Lecture 27 Better understand flow

    Lecture 28 Where are your customers?

    Lecture 29 Breaking down how flow occurs

    Lecture 30 What is Flow?

    Lecture 31 Value Streams and Flow

    Lecture 32 Requirements to keep things FLOWING

    Lecture 33 Overview of Leveling

    Section 5: Implementing a Pull System.

    Lecture 34 Sequence of Implementation

    Lecture 35 Creating an infrastructure to Implement Pull

    Lecture 36 Roles for your Infrastructure

    Lecture 37 A place for lean

    Lecture 38 Improvement Time

    Lecture 39 Improvement Meetings and Huddles

    Lecture 40 List of Improvement Possibilities

    Lecture 41 Where will you find most of your improvements?

    Lecture 42 The Kaizen Approach to Improvements

    Section 6: 6 Steps to Implement Pull

    Lecture 43 Basic Steps to Implement Pull Introduction

    Lecture 44 Preparing to Implement Pull

    Lecture 45 Understand the Current Process

    Lecture 46 Layout equipment in sequence

    Lecture 47 Lock in cellular manufacturing

    Lecture 48 Work Sequence

    Lecture 49 Cell Shapes

    Lecture 50 Point of Use Placement within Cells

    Lecture 51 Implement Kanban

    Lecture 52 Transition to single piece flow

    Lecture 53 Cell Shapes

    Lecture 54 Point of Use Placement within Cells

    Lecture 55 Implement Kanban

    Lecture 56 Transition to Single Piece Flow

    Lecture 57 Leveling Production (Heijunka)

    Lecture 58 Shish-Kabob Production

    Lecture 59 Takt Time

    Lecture 60 How can a Load Leveling Box Help Level Production?

    Lecture 61 Balancing your Lines

    Lecture 62 Cross Training

    Lecture 63 Quality in a Pull System

    Lecture 64 What's the difference between an error and a defect?

    Section 7: How do you Manage your Pull System?

    Lecture 65 Pull System Management Intro

    Lecture 66 Guidelines to follow when using Kanban

    Lecture 67 How does Feedback work in a Kanban System?

    Lecture 68 What is the purpose of kanban?

    Lecture 69 Different Types of Kanbans: Move Kanban

    Lecture 70 Different Types of Kanbans: Production Kanbans

    Lecture 71 Different Purposes of Kanban

    Lecture 72 Transitioning to One Piece Flow Intro

    Lecture 73 Initiating One-Piece Flow

    Lecture 74 Establishing an Environment for Flow

    Lecture 75 ONEPIECE - Steps to implement one piece flow

    Section 8: Sharing your Pull System with Suppliers.

    Lecture 76 Extending pull to your suppliers Intro

    Lecture 77 Improving Delivery Transportation

    Lecture 78 Improve how your suppliers load their delivery vehicles

    Lecture 79 Increase the number of deliveries per day

    Lecture 80 Find the most efficient route of delivery

    Lecture 81 What to Do Internally to Help Extend Pull?

    Lecture 82 Introduction to Supplier Kanbans

    Lecture 83 Use Buffer Inventory to Help Suppliers Transition

    Lecture 84 Buffer Inventory

    Section 9: Wrapping Up

    Lecture 85 Wrapping Up

    Lecture 86 Graduation

    People looking to learn about Pull Systems and Building to Demand.,Continuous Improvement Practitioners,Lean Enthusiasts,Engineers,Production Control Personnel,Production Planning Personnel,Operations Employees,Business Owners Looking to Improve Their Organization,Toyota Production System Enthusiasts,Quality Personnel,Supply Chain Professionals,Inventory and Inventory Management Professionals