Metal Forming Process - Become A Forging Pro!

Learn the advanced topic of forging. Design to Production and Production to Dispatch

What you'll learn

what is metal forming, types of Metalforming, and how a forging industry work.

Designing of the die model and how simulation work.

Basic calculation which are done in an forging industry.

Design principles employed for designing forged parts.

How to make machining drawing to the forging model.

How to think like an forging expert.

Raw materials used in the forging process.

Requirements

The only requirement for this course is your interest to learn the forging process.

Description

Are you fascinated and eager to become a skilled metal forger? The "Metal Forming Process - Become a Forging Pro!" course is your gateway to the world of shaping metal into functional and decorative works of art. This comprehensive course will take you from a novice to a forging pro, providing you with the knowledge, skills, and hands-on experience needed to excel in the art of forging.Course Highlights:Fundamentals of Forging: Explore the foundational concepts of hot and cold forging, understand the characteristics of various metal alloys, and learn the importance of safety in the forging process.Essential Tools and Equipment: Gain hands-on experience with the tools of the trade, including forges, anvils, hammers, tongs, and more. Learn how to select, use, and maintain these tools effectively.Heating and Temperature Control: Master the art of heating metal to the ideal forging temperature. Understand the specific temperature requirements for different materials.Basic Forging Techniques: Practice drawing out, upsetting, bending, twisting, and other essential forging techniques to shape metal with precision.Anvil Work and Hammer Control: Learn how to work with an anvil to create a variety of shapes and contours. Develop the finesse of hammer control to bring your creative ideas to life.Cooling, Tempering, and Finishing: Discover the crucial post-forging steps, including cooling and tempering processes, to ensure the durability and appearance of your creations.Hands-On Projects: Apply your newfound skills to a range of projects, from beginner-level items like hooks and tapers to more advanced creations such as knives, tools, and decorative pieces.Tools Maintenance: Learn how to maintain your forging tools, ensuring they remain in excellent working condition.Showcasing Your Work: Explore opportunities to share your forged creations with others, whether through social media, local markets, or craft fairs.Join our "Metal Forming Process - Become a Forging Pro!" course and unlock your potential as a skilled metal forger. Whether you're a beginner or have some forging experience, this course will provide the knowledge and practice necessary to take your skills to the next level. Craft, create, and forge a path towards becoming a forging pro.Enroll today to embark on a journey of creativity, craftsmanship, and the timeless art of metal forging.

Overview

Section 1: Introduction

Lecture 1 Introduction to Metal Forming process.

Lecture 2 Forging Process and its type

Section 2: How a metal forming industry work.

Lecture 3 Types of Forging process.

Lecture 4 Raw material that are used in metal forming industry.

Lecture 5 Types of raw materials.

Lecture 6 Procedure in forging.

Lecture 7 Color Code of the raw material

Section 3: Process in Marketing Department

Lecture 8 Marketing in the metal forming industry

Section 4: Design Department

Lecture 9 Introduction to the Design department

Lecture 10 Essential Thing for design department

Lecture 11 Machine Drawing to Forging model (enquiry model)

Lecture 12 Solution for Enquiry drawing

Lecture 13 What is Yield & Calculation?

Lecture 14 CAD Modeling of FINISHER VALVE BODY

Lecture 15 Modeling of the BLOCKER VALVE BODY

Section 5: CAD Modeling of the Die set's.

Lecture 16 Modeling of Blocker Top Die.

Lecture 17 Modeling of Blocker Bottom die.

Lecture 18 Modeling of the blocker Trim punch.

Lecture 19 Modeling of the trim die Blocker.

Lecture 20 Introduction to finisher die sets.

Lecture 21 Modeling of the Finisher Bottom die.

Lecture 22 Modeling of the Finisher Top die.

Lecture 23 Modeling of the Finisher Trim die.

Lecture 24 Modeling of the Finisher Trim Punch.

Section 6: Modeling of the Bonnet.

Lecture 25 CAD modeling of the Bonnet Finisher model.

Lecture 26 Bonnet Top Die.

Lecture 27 Bonnet Bottom die.

Lecture 28 What is INSERT and how does it work.

Lecture 29 Trim die Bonnet.

Lecture 30 Trim Die Punch.

Section 7: Solution For the Exercise.

Lecture 31 Finisher Valve body Model.

Lecture 32 Blocker Valve body Model.

Lecture 33 Blocker Bottom Die Model.

Lecture 34 Blocker Top Die Model.

Lecture 35 Blocker Trim punch.

Lecture 36 Blocker Trim Die.

Lecture 37 Finisher Top Die.

Lecture 38 Finisher Bottom Die.

Lecture 39 Finisher Trim Die.

Lecture 40 Finisher Trim Punch.

Section 8: Simulation Using SimuFact Software.

Lecture 41 Simulation

Section 9: Machining Shop or Die shop

Lecture 42 Process in the Machine shop.

Section 10: Process in the Cutting Shop.

Lecture 43 Cutting Shop

Section 11: Process in the Production

Lecture 44 Calculation of the PRE-FORGE size.

Lecture 45 Component's of the Hammer.

Section 12: Heat Treatment Process flow.

Lecture 46 What is furnace? How a Furnace work?

Lecture 47 Heat Treatment Processes.

Section 13: Process in the quality.

Lecture 48 What do Quality people do?

Section 14: Required Documentation

Lecture 49 Master Test Certificate or the material test certificate.

Lecture 50 Calculation of the Reduction Ratio (open forging)

Lecture 51 Calculation of the Reduction Ratio (Closed forging)

Section 15: Conclusion

Lecture 52 You made it to the End

For all level. Anyone with an interest in learning new skill.