Mastering Distillation Column Optimization To Boost Profit

Boost efficiency and reduce energy consumption with cutting-edge distillation column optimization techniques

What you'll learn

1. Gain a comprehensive understanding of distillation column working principles, operating parameters, and control techniques.

2. Learn the intricacies of tray columns and packed columns, including their design and operation.

3. Identify and overcome operational and hydraulic constraints in distillation columns for improved efficiency.

4. Harness the power of capacity diagrams to maximize profit and optimize distillation column performance.

5. Explore strategies to increase profit by optimizing feed composition, heat integration, and operating conditions.

6. Discover practical steps to enhance column efficiency and minimize energy consumption for cost savings.

7. Reduce maintenance downtime by implementing effective strategies for distillation column upkeep.

8. Optimize product selection to align with market demands and maximize profitability.

9. Learn essential techniques for process optimization, control, and data analysis in running distillation columns.

10. Gain insights into waste minimization and recycling methods for sustainable and environmentally friendly operations

11. Explore alternative technologies and collaborate with suppliers and experts for continuous improvement

12. Master the design, simulation, and optimization of distillation columns using industry-standard software like Aspen Plus.

13. Benefit from real-life case studies and simulations to gain practical knowledge and problem-solving skills.

14. Understand the constraints that may limit feed and profit increase and use process simulation to predict and address these constraints.

15. Utilize Aspen simulation techniques to reduce reflux ratio and enhance overall column performance.

Requirements

Basic knowledge of distillation column

Description

Supercharge Your Profitability with Distillation Column Optimization Course!introducing an exciting opportunity that can significantly impact your business's profitability and reduce energy consumption in the chemical industry.Introducing our comprehensive Distillation Column Optimization Course, designed to equip industry professionals like yourself with the knowledge and skills to maximize profit and operational efficiency. This course dives deep into the intricacies of distillation column operation, control parameters, and optimization techniques that can revolutionize your business.Here are some key highlights of our course content:1. Master Distillation Column Fundamentals: Understand the working principles of distillation columns, explore tray and packed column designs, and learn about operational and hydraulic constraints that impact efficiency.2. Profit Maximization Strategies: Discover how capacity diagrams can be leveraged to increase profitability, optimize feed composition, implement heat integration techniques, and fine-tune operating conditions for maximum output.3. Enhance Efficiency and Reduce Energy Consumption: Unlock the secrets to enhancing column efficiency, minimizing energy consumption, and implementing maintenance strategies to reduce downtime, ultimately leading to substantial cost savings.4. Process Optimization and Control: Learn how to optimize and control distillation processes, including waste minimization and recycling techniques, continuous monitoring, data analysis, and exploring alternative technologies for improved performance.5. Simulation and Optimization with Aspen Plus: Gain hands-on experience with Aspen Plus, industry-standard software, to design, simulate, and optimize distillation columns, supported by real-life case studies.By enrolling in our course, you will acquire practical skills that directly translate into increased profit and reduced energy consumption within your operations. Our team of experienced instructors will guide you through the course, ensuring a comprehensive and engaging learning experience.Key take –away from our course : 1. Gain a comprehensive understanding of distillation column working principles, operating parameters, and control techniques.2. Learn the intricacies of tray columns and packed columns, including their design and operation.3. Identify and overcome operational and hydraulic constraints in distillation columns for improved efficiency.4. Harness the power of capacity diagrams to maximize profit and optimize distillation column performance.5. Explore strategies to increase profit by optimizing feed composition, heat integration, and operating conditions.6. Discover practical steps to enhance column efficiency and minimize energy consumption for cost savings.7. Reduce maintenance downtime by implementing effective strategies for distillation column upkeep.8. Optimize product selection to align with market demands and maximize profitability.9. Learn essential techniques for process optimization, control, and data analysis in running distillation columns.10. Gain insights into waste minimization and recycling methods for sustainable and environmentally friendly operations.11. Explore alternative technologies and collaborate with suppliers and experts for continuous improvement.12. Master the design, simulation, and optimization of distillation columns using industry-standard software like Aspen Plus.13. Benefit from real-life case studies and simulations to gain practical knowledge and problem-solving skills.14. Understand the constraints that may limit feed and profit increase and use process simulation to predict and address these constraints.15. Utilize Aspen simulation techniques to reduce reflux ratio and enhance overall column performance.Take advantage of this opportunity to stay ahead of the competition and position your business for success. Investing in distillation column optimization will yield substantial long-term benefits, including:1. Improved product quality and market competitiveness2. Enhanced operational efficiency and resource utilization3. Compliance with regulations and sustainability goals4. Reduction in energy consumption and environmental impact5. Increased production capacity and flexibilityJoin us in this exciting journey towards profitability and sustainability. Enroll in our Distillation Column Optimization Course today and equip yourself with the knowledge and tools to transform your operations.Thank you for considering this opportunity. We look forward to welcoming you to the course and witnessing the positive impact it will have on your business.Enrolling in this course will equip you with the knowledge and skills necessary to optimize distillation columns, increase profit, and reduce energy consumption in the chemical industry. Don't miss this opportunity to enhance your expertise and gain a competitive edge in the field. Sign up today!

Overview

Section 1: Introduction

Lecture 1 Introduction

Section 2: Distillation system overview

Lecture 2 Distillation system overview

Lecture 3 Distillation column working principle

Lecture 4 Distillation column operating and control parameters

Section 3: Details of Tray column

Lecture 5 Parameters for tray design

Lecture 6 Overview of Plate column

Lecture 7 Inner workings of sieve tray

Lecture 8 Valve tray demo

Lecture 9 Insight Bubble cap tray

Section 4: Details of Packed column

Lecture 10 Packed distillation overview

Lecture 11 Packed column internals

Lecture 12 Random packing demo

Lecture 13 Structured packing demo

Lecture 14 Trough distributor demo

Lecture 15 Packing support

Section 5: Understanding Operational and hydraulic constraints of distillation column

Lecture 16 Overview of Operational and hydraulic constraints

Lecture 17 Capacity diagram

Lecture 18 Vapour handling limitations

Lecture 19 Liquid handling limitation

Lecture 20 Flooding and entrainment demo

Lecture 21 Weeping in a distillation column demo

Lecture 22 Other limitation and considerations

Lecture 23 Case study to develop capacity diagram

Lecture 24 Insights from capacity diagram

Lecture 25 How capacity diagram can be used in profit maximization

Section 6: Optimization of distillation column

Lecture 26 How profit from a running distillation column of industry can be increased

Lecture 27 How Optimize feed composition can increase profit

Lecture 28 Real life industrial example of feed composition optimization

Lecture 29 How Improve heat integration can increase profit from a running distillation col

Lecture 30 How Enhance column efficiency can increase profit ?

Lecture 31 How to Enhance column efficiency? What are the various steps?

Lecture 32 How Optimize operating conditions can increase profit ?

Lecture 33 What are the steps to optimize operating conditions?

Lecture 34 How to Minimize energy consumption in distillation? What are the various steps?

Lecture 35 How to Reduce maintenance downtime?What are the various steps?

Lecture 36 How to do Optimal product selection? What are the various steps?

Lecture 37 3 industrial examples of Optimal product selection

Lecture 38 How to do Process optimization and control in running distillation column?

Lecture 39 industrial examples where Process optimization and control had increased profit?

Lecture 40 How to do Waste minimization and recycling in running distillation column?

Lecture 41 Industrial examples where Waste minimization and recycling boost profit

Lecture 42 How to do Continuous monitoring and data analysis in running distillation column

Lecture 43 How to Explore alternative technologies? What are the various steps?

Lecture 44 industrial examples where implementing alternative technologies has done

Lecture 45 How to Collaborate with suppliers and experts?

Lecture 46 Case studies where Collaboration with suppliers and experts help to boost profit

Section 7: Design, simulation and optimization of distillation column by Aspen plus

Lecture 47 Introduction to simulation

Lecture 48 Run the first Aspen simulation

Lecture 49 Run the first Aspen simulation 2

Lecture 50 Overview of Method assistant

Lecture 51 Pure component property Aspen

Lecture 52 Binary property in Aspen

Lecture 53 Ternary property in Aspen

Lecture 54 Residue curve

Lecture 55 Distillation boundaries

Lecture 56 Overview of distillation column

Lecture 57 Case study of distillation column by DSTWU module

Lecture 58 Case study of distillation column 1

Lecture 59 Case study of Distillation column 2

Lecture 60 Case study of Distillation column 3

Lecture 61 Case study of Distillation column 4

Lecture 62 Case study of Distillation column 5

Lecture 63 Case study of Distillation column 6

Lecture 64 Case study of Feed tray

Lecture 65 Case study of RADFRAC

Lecture 66 Case study of RADFRAC 2

Lecture 67 Case study of Benzene column distillation

Lecture 68 Design Spec in Simulation

Lecture 69 Sensitivity Analysis

Lecture 70 Example of sensitivity analysis

Lecture 71 Sensitivity analysis part 2

Lecture 72 Calculator block

Lecture 73 Calculator block part 2

Section 8: Utilizing all knowledge and skill to optimize distillation column

Lecture 74 Overview of Optimization of running distillation column

Lecture 75 What are different constraints that can stop us to increase feed & profit?

Lecture 76 How process simulation can help to predict the above constraints?

Lecture 77 Different steps of Aspen simulation which can be done to predict the constraint

Lecture 78 different steps of Aspen simulations which can be done to reduce reflux ratio

Chemical Engineering students,Production and process engineers working in chemical industry,Manager want to learn cutting edge distillation column optimization technique,Instrument and mechanical engineer,Fresh or experienced chemicalengineer,Chemical plant operator or technicians