Advanced Refinery Process Modeling Using Aspen Hysys

Mastering Simulation Techniques for Enhanced Refinery Efficiency and Optimization

What you'll learn

Atmospheric Crude Column Simulation

Vacuum Tower Simulation

Aspen HYSYS software

Atmospheric Crude Column Optimization

Oil Refinery Simulation

Requirements

Chemical Engineering Background ( Refinery )

Description

Welcome to the Advanced Refinery Process Modeling Using Aspen HYSYS. This comprehensive program is designed for professionals and students seeking to deepen their understanding of refinery process simulation and optimization using one of the industry’s leading software tools, Aspen HYSYS.In this course, participants will engage in hands-on simulation exercises that cover a wide range of essential refinery processes. The curriculum includes the following key modules:Petroleum Assay Simulation:Learn how to utilize fluid packages and explore various methods to input petroleum assay data, including manual entry, extraction from the assay library, and stream analysis.Atmospheric Distillation:Gain insights into the operation of atmospheric distillation columns, including the design and function of refluxed absorbers. Participants will also examine side operations such as pump-arounds and side strippers, as well as the determination of cut points and trim energy optimization.Vacuum Distillation:Delve into vacuum distillation processes, focusing on column design, side operations, and the principles of heat integration to enhance efficiency.Fluid Catalytic Cracking (FCC):Explore the FCC template, including feed, lump model, catalyst selection, and operational conditions. This module emphasizes the importance of accurate modeling for optimizing catalyst performance and refinery yields.Hydrocracking Process Simulation:Introduce the hydrocracking (HCR) template and engage in simulations that illustrate the hydrocracking process. Participants will learn about calibration techniques to ensure model accuracy and reliability.Throughout the course, participants will engage in practical exercises and case studies that reinforce theoretical concepts and enhance software proficiency. By the end of this course, you will be equipped with the skills necessary to model complex refinery processes effectively, optimize operations, and contribute to the overall efficiency and sustainability of refinery systems.

Overview

Section 1: Petroleum Assay Data

Lecture 1 Fluid Package

Lecture 2 Add Petroleum Assay Manually

Lecture 3 Petroleum Assay plots

Lecture 4 Import Petroleum Assay from Library

Lecture 5 AspenTech Petroleum Assay library

Lecture 6 Load manually added Petroleum Assay

Lecture 7 Stream Analysis - Petroleum Assay

Section 2: Atmospheric Distillation Column

Lecture 8 Atmospheric Distillation Process Overview

Lecture 9 Distillation Column - Refluxed Absorber

Lecture 10 Atmospheric Gas Oil Side Operation

Lecture 11 Diesel Side Operation

Lecture 12 Kerosene Side Operation

Lecture 13 Trim Duty

Lecture 14 Cut Point for Distillation Products

Lecture 15 Naphtha and Kerosene Cut Point

Lecture 16 Diesel and Atmospheric Gas Oil Cut Point

Section 3: Vacuum Distillation Column

Lecture 17 Vacuum Distillation Process

Lecture 18 Vacuum Distillation Column

Lecture 19 Converged Vacuum Column

Lecture 20 Implement Side Operation

Lecture 21 Stream Heat Integration

Section 4: Fluidized Catalytic Cracking (FCC)

Lecture 22 FCC Process Description

Lecture 23 FCC Template

Lecture 24 FCC Feed

Lecture 25 Lump Model

Lecture 26 FCC catalyst introduction

Lecture 27 FCC Catalyst

Lecture 28 FCC Operation

Lecture 29 FCC operation

Section 5: Hydrocracker Reactor

Lecture 30 Hydrocracking Process

Lecture 31 Hydrotreater Template

Chemical Engineer,Process Engineer,Operation Engineer