Iatf & Vda Process Flow-Pfmea-Control Plan Approach

PFMEA | Process Flow | PFMEA Steps | Risk Assessment | Control Plan | Practical Key Notes

What you'll learn

Definition of PFMEA

Understanding the relation of Process Flow, PFMEA and Control Plan

Steps of PFMEA

Complete Case study to learn PFMEA Mindset

Requirements

Basic understanding of your process

Description

This training course is designed to provide participants with a comprehensive understanding of the Process Failure Mode and Effects Analysis (PFMEA) process. PFMEA is a structured approach for identifying potential failure modes in product or process design and developing appropriate controls to mitigate the risk of failure.*** In case of any unclear point, 1-1 teleconferences to be provided until the whole concepts have been understood %100.*** Specifis cases of participants will be handled also during 1-1 teleconference meetings.The course will cover the following topics:Introduction to PFMEA: Understanding the purpose and benefits of PFMEA, and the key components of the PFMEA process.PFMEA Methodology: Understanding the steps involved in the PFMEA process, including identifying potential failure modes, assessing the severity, occurrence and detection of each failure mode, and developing appropriate controls.Documentation: Understanding the documentation required for PFMEA, including creating process flow diagrams, identifying process inputs and outputs, and documenting control plans.Implementation: Understanding the steps required to implement PFMEA, including monitoring the effectiveness of the controls, reviewing and updating the PFMEA as necessary, and communicating the results to all stakeholders.Case Studies: Reviewing examples of successful implementations of PFMEA in various industries.Process Flow IdentificationRisk AssessmentControl PlanIntegration of Process Flow, PFMEA and Control Plan

Overview

Section 1: Introduction

Lecture 1 Introduction

Section 2: 1. Definiton of PFMEA

Lecture 2 1. Definiton of PFMEA

Section 3: 2. Rowing to PFMEA & Control Plan

Lecture 3 2. Rowing to PFMEA & Control Plan

Section 4: 3. Process Flow Identification

Lecture 4 3. Process Flow Identification

Section 5: 4. PFMEA Team

Lecture 5 4. PFMEA Team

Section 6: 5. PFMEA Flow-VDA_QMC

Lecture 6 5. PFMEA Flow-VDA_QMC

Section 7: 6. PFMEA Flow-Quick Check In for Scope Definition

Lecture 7 6. PFMEA Flow-Quick Check In for Scope Definition

Section 8: 7. Checking Generical PFMEA Inputs

Lecture 8 7. Checking Generical PFMEA Inputs

Section 9: 8. Checking Technical Drawing

Lecture 9 8. Checking Technical Drawing

Section 10: 9. Checking Technical Specification and Customer Requirements

Lecture 10 9. Checking Technical Specification and Customer Requirements

Section 11: 10. Structure Analysis

Lecture 11 10. Structure Analysis

Section 12: 11. Function Analysis

Lecture 12 11. Function Analysis

Section 13: 12. Failure Analysis

Lecture 13 12. Failure Analysis

Section 14: 13. Risk Analysis

Lecture 14 13. Risk Analysis

Section 15: 14. Severity

Lecture 15 14. Severity

Section 16: 14.1 Severity from VDA

Lecture 16 14.1 Severity from VDA

Section 17: 15. Occurrence

Lecture 17 15. Occurrence

Section 18: 16. Detection

Lecture 18 16. Detection

Section 19: 17. PFMEA Format Analysis

Lecture 19 17. PFMEA Format Analysis

Section 20: 18. Case Study-I

Lecture 20 18. Case Study-I

Section 21: 19. Case Study-I Solution

Lecture 21 19. Case Study-I Solution

Section 22: 20. Case Study-II

Lecture 22 20. Case Study-II

Section 23: 21. Case Study-II Solution

Lecture 23 21. Case Study-II Solution

Section 24: 22. Case Study -I and II Lesson Learned

Lecture 24 22. Case Study -I and II Lesson Learned

Section 25: 23. Action Priority Matrix as per VDA

Lecture 25 23. Action Priority Matrix as per VDA

Section 26: 24. Action Priority Expectation as per VDA

Lecture 26 24. Action Priority Expectation as per VDA

Section 27: 25. Summary of Risk Analysis Step

Lecture 27 25. Summary of Risk Analysis Step

Section 28: 26. Importance of Ergonomy for Risk Assessment

Lecture 28 26. Importance of Ergonomy for Risk Assessment

Section 29: 27. Optimization

Lecture 29 27. Optimization

Section 30: 28. Importance of Process Audit for Optimization

Lecture 30 28. Importance of Process Audit for Optimization

Section 31: 29. Summary of Complete PFMEA Steps as per VDA

Lecture 31 29. Summary of Complete PFMEA Steps as per VDA

Section 32: 30. Control Plan

Lecture 32 30. Control Plan

Section 33: 31. Key Notes PFMEA & Control Plan

Lecture 33 31. Key Notes PFMEA & Control Plan

Section 34: Closure

Lecture 34 Closure

Everyone who wants to learn PFMEA Risk Assessment in detail with combination of Process Flow and Control Plan Steps