Certified Internal Auditor For Iatf 16949, Csr & Core Tools (updated 7/2022)

Recognized Certificate course for auditing IATF 16949-2016 including Customer Specific Requirements and Core Tools.

What you'll learn

In-depth understanding of Clauses of IATF 16949 for effective implementation in the organization.

How to audit IATF 16949 Quality Management System using checklist for value addition in the organization.

Understanding of key points of IATF rules, FAQ's and SI's which are followed by external auditors of certification agency..

Identify the gaps in IATF 16949 Quality Management System implementation and take necessary corrective action.

Follow Process Approach in documentation and implementation of IATF 16949 Quality Management System.

Effective root cause analysis for externally or internally identified non-conformities and formulate actions to remove the cause.

Requirements

A degree or diploma in Engineering, Science, Technology, Management (or any other discipline) is desired. But this is not stipulated by IATF 16949 standard or IATF rule.

Engagement in one or more operational activities in organization, such as design - development, engineering, production, tooling management, quality control, quality management system, procurement, dispatch, sales, marketing etc., unless you are a fresher for job or a jobseeker.

Persons should give importance to customer focus (both external and internal), leadership within their activity, target orientation, team work etc.

Good understanding of IATF Core Tools such as APQP, Process Flow, Design FMEA, Process FMEA, Control Plan, SPC, MSA, PPAP will be an added advantage.

Awareness of structured problem solving approaches such as, 7 QC Tools, 8D, Error Proofing, Mistake Proofing etc. will be added advantage.

Description

This certificate course enables the participants as qualified internal auditor of IATF 16949-2016 including conducting Second party audit, Manufacturing process audit, Product audit and Audit of core tools & Customer specific requirements. Trainer is Certified Lead Auditor for IATF 16949-2016 (Exemplar Global Accredited) including customer specific requirements and core tools and trainer's qualification certificate is provided.The course provide detailed understanding of IATF 16949-2016 standard requirements including that of ISO 9001-2015, risk based thinking, process approach etc. Implementation guidance and audit perspectives of all auditable clauses of the standards are elaborated. Also auditing perspective of Customer Specific Requirements and IATF Core Tools are included. In addition to QMS Audit, the course also elaborates manufacturing process audit, product audit methodology.

Overview

Section 1: Introduction

Lecture 1 Overview of the training programme.

Lecture 2 History of ISO 9001 and IATF 16949

Lecture 3 General understanding of QMS and IATF 16949-2016 - Part-1

Lecture 4 General understanding of QMS and IATF 16949-2016 - Part-2

Lecture 5 General understanding of QMS and IATF 16949-2016 - Part-3

Section 2: Important Terms and Definitions

Lecture 6 Important Terms and Definitions in ISO 9001-2015 referred to ISO 9000-2015, P-1

Lecture 7 Important Terms and Definitions in ISO 9001-2015 referred to ISO 9000-2015, P-2

Lecture 8 Important Terms and Definitions in IATF 16949-2016.

Section 3: Basic Understandings

Lecture 9 Process Approach - Part - 1.

Lecture 10 Process Approach - Part - 2.

Lecture 11 Risk and opportunity assessment - Part - 1.

Lecture 12 Risk and opportunity assessment - Part - 2.

Lecture 13 Risk and opportunity assessment - Part - 3.

Section 4: Understanding of IATF 16949 Clauses 4 - Context of Organization.

Lecture 14 Clause -4.1 Context of organization - Part-1

Lecture 15 Clause -4.2 Needs and expectations of interested party - Part-2

Lecture 16 Clause -4.3 Determining scope of quality management system - Part-3

Lecture 17 Clause -4.4 Quality management system and its processes - Part-4

Lecture 18 Clause -4.4 Product safety - Part-5: Product Safety

Section 5: Understanding of IATF 16949 Clauses 5 - Leadership.

Lecture 19 Clause -5.1 Leadership and committment - Part - 1.

Lecture 20 Clause -5.2 Policy - Part - 2.

Lecture 21 Clause -5.3 Organizational roles, responsibilities and authorities - Part - 3.

Section 6: Understanding of IATF 16949 Clauses 6 - Planning.

Lecture 22 Clause -6.1 Actions to address risks and opportunities - Part - 1.

Lecture 23 Clause -6.2 Quality objectives and planning to achieve them - Part - 2.

Lecture 24 Clause -6.3 Planning of changes - Part - 3.

Section 7: Understanding of IATF 16949 Clauses 7 - Support.

Lecture 25 Clause -7.1 Resources - General, People, Infrastructure - Part - 1.

Lecture 26 Clause -7.1 Resources - Environment for the operation of processes - Part - 2.

Lecture 27 Clause -7.1 Resources - Monitoring and measuring resources - Part - 3.

Lecture 28 Clause -7.1 Resources - Organizational knowledge - Part - 4.

Lecture 29 Clause -7.2 Competence - Part - 5.

Lecture 30 Clause -7.3 Awareness - Part - 6.

Lecture 31 Clause -7.4 Communication - Part - 7.

Lecture 32 Clause -7.5 Documented information - Part - 8.

Section 8: Understanding of IATF 16949 Clauses 8 - Operation.

Lecture 33 Clause -8.1 Operational planning and control - Part - 1.

Lecture 34 Clause -8.2 Requirements for products and services - Part - 2.

Lecture 35 Clause -8.3.1 General, 8.3.2 Design and development Inputs - Part - 3.

Lecture 36 Clause -8.3.3 Design and development Inputs - Part - 4.

Lecture 37 Clause -8.3.4 Design and development controls - Part - 5.

Lecture 38 Clause -8.3.5 Design and development outputs - Part - 6.

Lecture 39 Clause -8.3.6 Design and development changes - Part - 7.

Lecture 40 Clause -8.4 Control of external provision of goods and services - Part - 8.

Lecture 41 Clause -8.5.1 Control of production and service provision - Part - 9.

Lecture 42 Clause -8.5.2 Identification and traceability - Part - 10.

Lecture 43 Clause -8.5.3 Property belonging to customers or external providers - Part - 11.

Lecture 44 Clause -8.5.4 Preservation - Part - 12.

Lecture 45 Clause -8.5.5 Post-delivery activities - Part - 13.

Lecture 46 Clause -8.5.6 Control of changes - Part - 14.

Lecture 47 Clause -8.6 Release of products and services - Part - 15.

Lecture 48 Clause -8.7 Control of nonconforming outputs - Part - 16.

Section 9: Understanding of IATF 16949 Clauses 9 - Performance evaluation.

Lecture 49 Clause -9.1.1 Monitoring, measurement, analysis & evaluation - Gen. - Part - 1.

Lecture 50 Clause -9.1.2 Customer satisfaction - Part - 2.

Lecture 51 Clause -9.1.3 Analysis and evaluation - Part - 3.

Lecture 52 Clause -9.2 Internal Audit - Part - 4.

Lecture 53 Clause -9.3 Management review - Part - 5.

Section 10: Understanding of IATF 16949 Clauses 10 - Improvement.

Lecture 54 Clause -10 Improvement.

Section 11: Internal Audit Guideline (ISO 19011)

Lecture 55 Internal Audit Guideline (ISO 19011) - General Understanding

Lecture 56 Process approach to auditing

Lecture 57 Internal Audit Guideline (ISO 19011) Phase-1: Audit planning and Preparation.

Lecture 58 Internal Audit Guideline (ISO 19011) Phase-2: Performing audit for IATF 16949

Lecture 59 Internal Audit Guideline (ISO 19011) Phase-3: Reporting of Audit.

Lecture 60 Internal Audit Guideline (ISO 19011) Phase-4: Post Audit Actions.

Section 12: More about auditing IATF 16949

Lecture 61 Auditing IATF Core Tools - Part-1

Lecture 62 Auditing IATF Core Tools - Part-2

Lecture 63 Auditing IATF Core Tools - Part-3

Lecture 64 Manufacturing Process Audit

Lecture 65 Product Audit

Lecture 66 Second Party Audit using MAQMSR

Section 13: More Guidance on IATF 16949-2016

Lecture 67 Preparation of Quality Manual

Lecture 68 Customer Specific Requirements

Lecture 69 IATF Rules and Si's of rules

Lecture 70 FAQ on IATF 16949 Standard Clauses

Lecture 71 SI's on IATF 16949 Standard Clauses

Section 14: Summary of the Training Program.

Lecture 72 Summary of the Training Program.

Section 15: Assignment.

Young engineers, scientists and other professionals working in manufacturing organization, who are at the early phase of their career.,Middle level executives in manufacturing organization holding key responsibility as process owner, shift-in-charge etc.,Senior level executives of manufacturing organization who are actively involved in strategic planning and accountable for target compliance in the organization.,Top executives of manufacturing organization who are overseeing the effectiveness and efficiency of the organization's processes and accountable to customers.,An individual working as consultant in IATF 16949 certification field.,A fresher who is interested to make a career in automotive manufacturing industry or automotive OEM.